LCD Module OEM Services
LCD Scribing
- Capability: Max. Scribing Dimension 92cmx73cm ( 28.7”x36.2”), Tolerance +/- 0.1mm
- Capacity: 180K (Base on 7”, 30 Days)
- Scribe glass cutting service capable for 92cmx73cm as largest
- Liquid Crystal Displays (LCD) substrate.
- The scribe-break is a contamination free cutting method with waterless, heatless and dust-free.
- Scribing is the key of glass cutting process, lateral cracks are prohibited while scribing the median crack for a clear cutting on substrate.
Film Attachment
Soft to Hard
- Capability: 1.5”~43″, tolerance +/-0.1mm
- Polarizer, Explosion-Proof Membrane, Functional Film, OCA on Glass.
- Capacity: 240K (Base on 7”, 30 Days)
OCA Lamination
Hard to Hard
- Capability: Module OCA Lamination (Up to 27”), tolerance +/-0.1mm
- Capacity: 100K (Based on 7”, 30 Days)
Module & T/P Cover Glass Service
A. Machine: Available Size from 2” to 7”
B. Machine: Available Size from 5” to 12”
C. Machine: Available Size from 12” to 27”
Module on hardening cover glass for ball drop test (27″ to 86″), tolerance +/-0.3mm
- Capacity: 10K (Based on Size)
| Maximum Capacity of Each Size | 2" (K) | 7" (K) | 10" (K) | 12" (K) | 27" (K) | 43" (K) | |
|---|---|---|---|---|---|---|---|
| Scribing | 2 lines | 450 | 180 | 180 | 120 | ||
| Film Attachment | 6 lines | 240 | 180 | 150 | |||
| 1 line | 1.2 | ||||||
| COG Bonding | 1 line | 150 | 75 | 60 | |||
| COG + FOG Bonding | 1 line | 300 | 75 | 75 | 60 | ||
| FOG Bonding | 3 lines | 450 | 225 | 225 | 225 | ||
| FOB Bonding | 1 line | 150 | 75 | 75 | 75 | ||
| OCA Lamination (2"~7") | 1 line | 50 | |||||
| OCA Lamination (5"~12") | 1 line | 50 | 50 | 50 | |||
| OCA Lamination (12"~27") | 1 line | 12.5 | 1.2 | ||||
| Station | Glass | Equipment Capability (size) | Equipment Capability (tolerance +/- n) | Manufacturing Capability (actual tolerance +/- n) |
|---|---|---|---|---|
| Scribing | 0.2~1.1 mm | 730*920 mm | ±40μm | ±0.2mm/ ±0.1mm* |
| POL | 0.2~1.1 mm | 1.5"~43" | ±0.1mm | ±0.2mm/ ±0.1mm* |
| OCA | 0.4~2.0 mm | 2"~27" | ±0.1mm | ±0.2mm/ ±0.1mm* |
| COG Bonding | 0.2~2.2 mm | 2"~12.1" | ±5μm (±3δ) | ±6μm |
| COG + FOG Bonding | 0.2~1.1 mm | 2"~12" | ±5μm (±3δ) / ±0.01mm | ±6μm/ ±0.01mm |
| FOG Bonding | 0.2~1.1 mm | 1.5"~15.6" | ±0.02mm | ±0.2mm |
| FOB Bonding | 0.2~1.1 mm | 1.5"~15.6" | ±0.03mm | ±0.03mm |
COG Bonding
- Capability: Chip on Glass (Up to 12.1”), Tolerance +/-6um.
- Capacity : 150K ( Based on 7”, 30 Days)
COG + FOG 2-in-1
This two-in-one machine is ideal for monitors used in vehicles, military, or marine, as it meets quality requirements and saves on processing costs. Overall, the Panasonic COG & FOG two-in-one machine is a great solution for LCD OEM.
- Its working area is 12.1″ and is combined with robot and loading/unloading automation.
- The CCD makes the machine fully automatic, reducing errors caused by manual alignment.
FOG Bonding / FOB Bonding
- Capability: FPC on Glass (Up to 15.6”), tolerance +/-0.02mm
- Capacity: 225K (Based on 7”, 30 Days)
ACF Attachment
- Capability: ACF on Glass (Up to 7”), tolerance +/-0.02mm
- Capacity: 45K (Based on 7”, 30 Days)
Backlight Module ODM Services:
Fiber Laser Cutting
- Capability: Max. Cutting Dimension 100*200cm, tolerance +/- 0.5mm
| Gas | Materials | Thickness (mm) |
|---|---|---|
| O₂ | Fe | 10 |
| Cu | 3 | |
| N₂ | Stainless | 4 |
| Al | 3 | |
| Brass | 3 |
Backlight Module ODM Services:
Electric Bending
| Screen Size | Diagonal Length | Bottom Length (cm) | High (cm) | Visible Area (cm^2) | Magnification |
|---|---|---|---|---|---|
| 32 | 81.28 | 70.85 | 39.83 | 2821.99 | 0.5804989 |
| 40 | 101.6 | 88.57 | 49.79 | 4409.36 | 0.9070295 |
| 42 | 106.68 | 92.99 | 52.28 | 4861.32 | 1 |
| 46 | 116.84 | 101.85 | 57.25 | 5831.38 | 1.1995465 |
| 52 | 132.08 | 115.14 | 64.72 | 7451.82 | 1.5328798 |
| 55 | 139.7 | 121.78 | 68.46 | 8336.45 | 1.7148526 |
| 58 | 147.32 | 128.42 | 72.19 | 9270.69 | 1.9070295 |
| 60 | 152.4 | 132.85 | 74.68 | 9921.07 | 2.0408163 |
| 65 | 165.1 | 143.92 | 80.9 | 11643.47 | 2.3951247 |
| 70 | 177.8 | 154.99 | 87.13 | 13503.68 | 2.7777778 |
| 80 | 203.2 | 177.13 | 99.57 | 17637.45 | 3.6281179 |
Backlight Module ODM Services:
Punch Form
- Capability: Max. Punch Dimension 750mmx450mm, Tolerance +/- 0.3mm
